frommel.net

After 12 years with my Look 585, I am upgrading to a new bike, the Colnago C64. The Look is still an amazing bike, and I will keep it as my backup and on the trainer in the garage, but I wanted a Disc brake bike for the mountains here in Napa, and have been looking since August last year for my dream bike (as a 50th birthday present). I was quite enamored by the following options:

Then, out of the blue, a few weeks ago, I stumbled upon Luescher Teknik's youtube channel, where Albert cuts up carbon fiber bikes and comments on the quality of the carbon layups. I was a bit worried after seeing the inside of the BMC frame, and started thinking that perhaps a lugged frame would be more reliable/consistent/robust, because the layups are really only the lugs and they can be very carefully inspected and crafted separately from the pipes, which can obviously also be manufactured separately. These are then glued together. This is very different from laying up the whole frame in one cast, with all the nooks and crannies, and baking it as one piece.

So I decided on the Colnago C64. This lugged frame is still handcrafted in Italy by 5 people (the company is only 38 people!) It may be the one of the last frames built this way, given the shift to mass production in Asia... which is where even the Swiss BMC frames are made (Taiwan). These frames are expensive. Ferrari expensive. So I never really saw myself buying one. But then I found an incredible deal on a 2019 frame, in right size (52s), and bit the bullet and ordered it straight from an Italian online store, with 2-day shipping to the US! There was a day-long hold-up at customs but it cleared pretty quickly and the frame arrived. Here it is:

My new C64 frame in all its glory. Look at those cool bottle cage bolts... with the logo inside the bolts!

In perfect timing for my new steed, SRAM just released the new SRAM eTap AXS groupset with a 12-speed cluster and a completely new gear ratio design, and of course electronic shifting, and a power meter in the crank, so that was the natural choice for me. Purists would say that you should install Campagnolo on a Colnago, but I think this combination would be killer.

And I already had a killer wheel set, the Zipp 303 NSW,

I ordered the groupset through my local bike shop, Napa River Velo, and the owner (Duke) agreed to have me 'help' him build it. More like me hanging around and distracting him while he builds the bike. Although, during the build, there were quite a few times when four hands came in handy.

After the first evening, we managed to get the brake cables routed, the fork cut, stem and spacers installed, BB and cranks, and derailleurs installed.

Day 2 and we finished the handlebar and the brakes! We routed the cables through the 3T Ergonova Team bar and then proceeded to bleed them. Tomorrow (hopefully) the missing part will arrive and we can wrap it up! We needed to order a different freehub adapter to allow the AXS cog with the tiny 10-tooth sprocket to fit on my Zipp 303s.

Still waiting for the part. But making great progress...

The part finally arrived, and we are 99.9% done, except that the axle caps would not fit into the Zipp Cognition freehub. Arghhh! We tried to manufacture something that would work, and finally gave up after hours of struggling with different combinations. We tried a v1 freehub, which did not fit (even though the wheel is a v1 Zipp NSW wheel. Ordered a v2 freehub (through Fedex and UPS, just to make sure we get one asap). They both arrived pretty much at the same time, and the v2 version of the freehub fit onto the rest of the cognition hub, but they didn't send us the matching end caps (or mentioned that we would need different ones!). Duke will give Zipp and earful about this.

I just found this on the web, and it looks like this may be what we need:
“These Zipp XDR Axle Caps are perfect for completing the installation of an XDR Freehub Body (sold separately) to your Zipp Cognition Disc Hub with a 12x142 Thru Axle. Once installed, you can enjoy fitting a 12-speed SRAM AXS road cassette to your favourite wheels.”

So I am heading out to the Malibu Gran Fondo with my trusty Look 585. I am a little bit sad that we didn't manage to get the build done in time for the event, but I am sure it will still be a great ride.

The part finally arrived, and the bike is done. And what a beauty it is.

And here are some close-ups.

And the final weight? 16.55 pounds.

Unfortunately, I had an accident (car ran into me) on Oct 30, 2023, and my beautiful Colnago C64 was crushed. I am planning on buying a new Colnago C68!